Lubrication Systems for Automated Production Processes
In high-speed production environments, automated lubricant supply is essential to guarantee constant friction coefficients and minimize mechanical wear. ABNOX lubrication systems are designed specifically for integration into complex machinery, ensuring an uninterrupted supply of grease or oil to critical points. By utilizing high-precision delivery and dosing technology, both over- and under-lubrication are effectively eliminated.
Systematic Lubricant Supply Under Industrial Conditions
Modern lubrication systems must meet rigorous standards: they need to deliver varying viscosities with high process reliability, withstand significant back-pressures, and integrate seamlessly into existing PLC environments. ABNOX meets these challenges by combining proven pump technology with robust control components.
Core System Categories at a Glance
- Pneumatic Lubrication Systems 60:1:
These air-operated high-pressure pumps are specialized in delivering greases directly from original containers. With a 60:1 pressure ratio, they build up constant delivery pressure even over long distances and with high-viscosity media. Ideal for heavy-duty use in heavy industry or for centralized lubricant supply systems. - Electric Lubrication Equipments AX-2000:
The AX-2000 series offers maximum flexibility and control. Due to the electric drive, these systems can be used independently of compressed air networks. They are characterized by precise control of lubrication cycles and are excellently suited for the targeted supply of individual machines or complex assemblies.
Technical Features and Design Advantages
- High Compression:
Pneumatic systems with high pressure ratios (such as our 60:1 series) guarantee the power needed to overcome significant line resistance and the back-pressure of tight bearing gaps. This ensures that the lubricant actually reaches its destination, even in complex piping layouts. - Modular Configuration:
Our systems are designed to be flexible. They can be easily adapted to various container sizes—from small pails to large industrial drums—and are engineered to handle a wide spectrum of lubricants, including high-viscosity greases up to NLGI class 2/3. - Wear-Resistant Pump Technology:
To ensure maximum service life, we use hardened materials for all components in contact with the medium. This is especially critical when dealing with modern lubricants that may contain abrasive additives. - Integrated Process Monitoring:
ABNOX systems are fully compatible with modern sensors. By integrating pressure switches and flow monitors, you can achieve 100% verification of every single lubrication pulse, providing a digital paper trail for your quality management.
Fields of Application and Efficiency
From mechanical engineering to assembly technology, ABNOX lubrication systems drastically reduce manual maintenance intervals. By replacing subjective manual greasing with automated precision, you ensure that your production remains lean, clean, and highly productive.